CMC Process Engineer - Forming
- Own equipment specifications, qualifications, technical governance, TPM, reliability engineering, OEE improvements, and consumables optimization
- Serve as the plant focal for layup/tooling for GE9X Nozzles and coordinate across IPTs and suppliers
- Lead tooling NPI: design, trials, lifecycle management, vendor management, and yield improvements
- Develop and industrialize layup/forming concepts; optimize ply shapes and in-station material utilization
- Own APQP for assigned scope; ensure control plans/PPAP readiness as applicable
- Reduce PFMEA RPNs with robust prevention/detection controls; maintain risk registers
- Lead RCCA using structured problem-solving (5-Why, Fishbone, DMAIC); lock in fixes with standard work
- Deliver yield, cost, cycle time, and productivity improvements via equipment, process, and tooling changes
- Execute Management of Change with capacity, safety, and quality impact assessments
- Support lean initiatives with a Six Sigma mindset; standardize and sustain best practices
- Train and certify technicians; author clear work instructions and standard work; mentor peers
- Provide timely communications to technicians, engineers, site leadership, and executive leaders; align to business objectives
- Support off-shift and on-call needs to minimize disruptions and protect SQDC; perform additional duties for 24x7 support
- Ensure effective communication within the IPT, internal and external to Asheville
- Qualifications / Requirements
- Bachelor's Degree accredited college or university (or a high school diploma / GED with a minimum of 4 years of experience in manufacturing engineering experience)
- Desired Characteristics
- Degree in ceramic engineering, materials science, or mechanical engineering
- Experience in CMC/composite manufacturing (PMC/CMC), including complex shape design and layup
- Proficiency in AutoCAD and/or CAD/CAM/CAE (e.g., Siemens NX); ability to read drawings/specs and translate to programs and processes
- Demonstrated success in industrialization, yield improvement, and cost/cycle reduction
- Strong analytical, mathematical, communication, and presentation skills; data-driven decision making
- Proven experience training, mentoring, and leading small teams; ability to influence without authority
- Lean manufacturing experience and passion; Six Sigma exposure
- Knowledge of safety regulations, ISO/quality systems; experience with certifying agents/controlled title processes
- Collaborative, boundaryless approach across hourly and salaried teams; strong sense of urgency for production support
- Flexibility for off-shift/on-call support as needed
- Humble: respectful, receptive, agile, eager to learn
- Transparent: shares critical information, speaks with candor, contributes constructively
- Focused: quick learner, strategically prioritizes work, committed
- Leadership ability: strong communicator, decision-maker, collaborative
- Problem solver: analytical-minded, challenges existing processes, critical thinker
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