Coatings/Polymer Senior Consultant

Structural Integrity Associates, Inc. (SIA) is seeking a Coatings/Polymer Senior Consultant to support our Nuclear business unit and advanced materials initiatives. The ideal candidate will bring deep expertise in polymer science, coatings, surface modification, and advanced material applications to address engineering challenges across nuclear and energy markets.

The role will focus on developing, evaluating, and qualifying coating systems and polymer-based solutions for demanding environments, including corrosion resistance, thermal stability, chemical compatibility, and radiation tolerance. The position will also support research and development (R&D) programs, field applications, and technical consulting for clients.

The work environment is highly collaborative, leveraging expertise across Structural Integrity (e.g., Materials, Chemistry, Vibration, Advanced Reactors) to deliver solutions that enhance component reliability, extend service life, and improve safety.

Primary Responsibilities:

• Lead and support projects involving coating selection, qualification, and performance assessment for nuclear and industrial applications.
• Develop and evaluate polymer formulations, coatings, adhesives, and composites for mechanical and chemical performance.
• Conduct laboratory-scale testing and data analysis of material performance (corrosion resistance, mechanical strength, radiation/thermal effects).
• Provide subject matter expertise in surface treatment, coating degradation mechanisms, and life-cycle assessments.
• Author and review technical reports, test plans, and client deliverables.
• Support research initiatives with industry groups (e.g., EPRI) and contribute to SIA’s internal R&D roadmap.
• Engage in client consulting, troubleshooting, and field application support.
• Contribute to business development by identifying opportunities and participating in proposals.

Required Skills/Qualifications:

• MS in Polymer Chemistry, Materials Science, Chemical Engineering, or related field. Relevant work experience may be considered in lieu of education.
• 5+ years of experience with coatings, polymer systems, or advanced materials engineering (preferably in energy, nuclear, aerospace, or related industries).
• Strong knowledge of polymer synthesis, surface chemistry, and coatings evaluation methods.
• Demonstrated ability to design experiments, analyze results, and provide technical recommendations.
• Excellent communication and technical writing skills.
• Ability to travel (~15–20%) to support client projects, testing, and business development.
• Ability to obtain Nuclear Unescorted Access Authorization (UAA) as required.

Desired Skills/Qualifications:

• >10 years of experience in the Nuclear Industry or similar field.
• Experience with coatings and polymers under extreme service environments (radiation, high temperature, corrosive media).
• Knowledge of standards and testing protocols for nuclear and industrial coatings.
• Experience collaborating with multidisciplinary engineering teams.
• Prior experience supporting grant-funded research, consortia, or technology development initiatives.
• Familiarity with Nuclear Industry materials challenges (e.g., degradation, life extension, advanced reactor applications).

Export Control Notice:
Certain positions at SIA may require access to information and technology which is subject to Export Administration Regulations 15 CFR 730-774, including those of the US Department of Energy (DOE) in 10 CFR 810 and Nuclear Regulatory Commission (NRC) 10 CFR Part 110. Hiring decisions for such positions must comply with these regulations and may result in SIA limiting its consideration of foreign nationals who are citizens of countries that are not on the DOE’s Generally Authorized Destinations List: .

About Us:
SIA is an engineering consulting firm serving various industries including Nuclear Power, Energy Services, Pipeline Integrity, and Critical Infrastructure. Join a team of internationally recognized experts in a culture based on knowledge, excellence, and respect for one another. Our employees are members of a distinct community of internationally respected professionals committed to quality, engineering innovation and a shared goal of building a safer world.

Why Work at SIA?
SIA offers a competitive salary and performance-based bonus program. Our retirement benefits include a Traditional 401k, Roth 401k, and an employer match. To help employees maintain a work-life balance, SIA also offers various paid time off including vacation, floating holidays, sick time, and parental leave.

Our employees also enjoy a comprehensive benefits program that includes the following:

• Medical, dental, and vision insurance
• Life Insurance and AD&D
• Short-term and long-term disability
• Health Savings Account with employer contribution
• Flexible Spending Account for health care and dependent care
• ID theft protection and credit monitoring

Structural Integrity Associates, Inc. is an equal opportunity employer.

SIA does not welcome third-party recruiters, employment agencies, headhunters, etc. Please do not reach out to SIA employees requesting a call, sit down, meeting, or email response.