Process Development Engineer, Automotive Driveline

GKN Automotive
Mebane, NC

Your first 90 days
  1. Days 0–30: Learn the product and processes, map current-state machining flows, establish FTF baselines, and verify safety, health, and environmental compliance. Begin engaging with design to spot manufacturability opportunities.
  2. Days 31–60: Draft and submit PPAP documentation, run 5 Why on key defects, pilot lean improvements, and kick off supplier/subcontractor trials tied to small-scale projects with clear schedules, costs, and budgets.
  3. Days 61–90: Implement process changes, tune equipment and CNC programs, finalize budget tracking, document standards, and share learnings via training and knowledge transfer sessions.

Role snapshot

Join us to engineer efficient, reliable, and cost-effective manufacturing processes. You’ll be the bridge between product design and production—improving manufacturability, leading inspections, recommending engineering enhancements, and using data to eliminate waste.

Core responsibilities

  • Design and improve manufacturing systems and equipment.
  • Support FTF measurement and prepare/maintain PPAP documentation.
  • Partner with design engineering to simplify builds and cut cost.
  • Lead inspections and turn findings into practical engineering actions.
  • Analyze performance data to optimize process capability and flow.
  • Coordinate suppliers/subcontractors and run small projects end-to-end.
  • Maintain safety, health, and environmental compliance.
  • Enable continuous learning by sharing best practices and mentoring.

Qualifications

Required

  • Bachelor’s degree in Engineering or equivalent.
  • 5–6 years of experience in manufacturing or process engineering.
  • Experience in design, development, and specification.
  • Proficiency with scheduling, costing, and budgeting for projects.

Preferred

  • CNC and machining process expertise.
  • Lean manufacturing and change management experience.
  • Strong analytical mindset for process optimization.
  • Supplier and subcontractor coordination background.

Skill fluency

  • GD&T
  • Project Management
  • 5 Why (Root Cause Analysis Method)
  • Advanced Product Quality Planning (APQP)
  • Mechanical Design & Engineering
  • Lean Manufacturing Principles
  • Experience in a Manufacturing Environment
  • PPAP Process Experience

Culture & principles

  • Ingenuity : Thoughtful decisions and relentless improvement.
  • Collaboration : Strong relationships and open knowledge-sharing.
  • Principled Leadership : Integrity, ownership, and clarity.
  • Drive : Innovation with focus and measurable outcomes.

About GKN Automotive

We are a driveline technology leader, working with over 90% of the world’s car makers. Our purpose is to power the future of mobility with smart engineering and advanced technology.

Posted 2025-11-12

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