Chemical Process Engineer

American Chrome & Chemicals Inc
Castle Hayne, NC

Job Description

Job Description

Position Summary

The Chemical Engineer provides technical and safety leadership to support the safe, compliant, and reliable operation of a Process Safety Management (PSM) regulated chemical manufacturing facility processing chrome ore and chromium-based materials. In addition to process safety and hazard control responsibilities, this role supports production optimization, cost reduction initiatives, and operational troubleshooting. The position requires strong cross-functional collaboration and the ability to translate technical analysis into practical plant improvements.

Key Responsibilities
  • Serve as a visible safety leader and promote a strong process safety culture throughout the plant.
  • Lead and participate in Process Hazard Analyses (PHA/HAZOP), What-If reviews, and risk assessments.
  • Support OSHA Process Safety Management (29 CFR 1910.119), industrial hygiene, and environmental compliance programs.
  • Provide day-to-day process engineering support to chrome ore and chromium-based chemical operations.
  • Monitor and optimize process parameters to improve safety, quality, throughput, and reliability.
  • Coordinate and oversee contractors and third-party vendors performing maintenance, construction, or engineering work to ensure compliance with safety and operational standards.
  • Analyze operational data using tools such as Excel, Access, or similar software to identify trends and improvement opportunities.
  • Lead or support root cause investigations for incidents, near misses, and abnormal operating conditions.
  • Collaborate with Operations, Maintenance, EHS, and Engineering teams to drive continuous improvement initiatives.
Position Requirements
  • Bachelor’s Degree in Chemical Engineering (required).
  • 1 to 3 years of experience in chemical manufacturing or other PSM-regulated, high-hazard industrial environments.
  • Strong understanding of OSHA PSM regulations.
  • Ability to interpret and understand process control systems.
  • Understanding of corrosion-resistant materials and oxidizing chemical systems preferred.
  • Strong analytical, troubleshooting, and communication skills.
  • Ability to manage multiple priorities in a fast-paced plant environment.
Preferred Qualifications
  • Experience with mineral processing, metallurgical operations, or chromium-based chemical processes.
  • Knowledge of industrial hygiene controls related to dust, heavy metals, and hazardous materials.
  • Six Sigma or Lean manufacturing experience desirable.
Working Conditions
  • Plant-based role in a high-hazard industrial manufacturing environment.
  • Regular exposure to high-temperature systems, pressurized equipment, and chromium-containing materials.
  • Required use of PPE including hard hat, safety glasses, chemical-resistant gloves, and respirators when applicable.
  • Must be able to walk production areas, climb stairs and ladders, and lift up to 25 lbs.
  • May require occasional off-shift, weekend, or on-call support during shutdowns or process upsets.

Benefits

  • 401(k) matching
  • Dental insurance
  • Vision insurance
  • Employee assistance program
  • Flexible spending account
  • Health insurance
  • Health savings account
  • Life insurance
  • Paid time off
  • STD/LTD
  • Safety equipment provided
Posted 2026-07-11

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