Senior Advanced Manufacturing Engineer

Job Description

Job Description

We are seeking a highly skilled Senior Advanced Manufacturing Engineer . This individual will be responsible for leading the development and execution of manufacturing processes to ensure the successful launch of new products with a focus on first-time quality (FTQ) of 99%, on-time delivery, and continuous process improvement in a Lean manufacturing environment.

Key Responsibilities:

• Lead and manage manufacturing process development for new product launches from concept through production, ensuring all milestones are met on time and within budget.
• Drive process capability to meet and exceed 99% First-Time Quality (FTQ) metrics.
• Create and maintain balanced, efficient production lines through line balancing and waste elimination techniques.
• Develop and implement Lean manufacturing principles including standard work, value stream mapping, and continuous improvement initiatives.
• Collaborate cross-functionally with design, quality, production, and supply chain teams to ensure manufacturing readiness and excellence.
• Lead process risk assessments (PFMEA), and support control plan development to ensure robust and reliable processes.
• Define equipment specifications, lead procurement and commissioning of new manufacturing equipment.
• Utilize data analysis and root cause methodology to drive problem-solving and corrective actions.
• Mentor and provide technical leadership to junior engineers and technicians.

• Responsible for quoting business cases for new product launches including obtaining cost of tooling, assembly, and launch.
• This position will be responsible for business cases in all global manufacturing plants.

• Ensure all deliverables are met to secure on-time product launches within budget to include playbooks, standard work, and purchasing.
• Define equipment specifications, lead procurement and commissioning of new manufacturing equipment based on Design for Manufacturing analysis.

Qualifications:

• Bachelor’s degree in Mechanical, Manufacturing, or Industrial Engineering (Master’s preferred).
• Minimum 5–7 years of experience in advanced manufacturing within the automotive industry.
• Proven experience in leading new product launches with demonstrated results in FTQ and on-time execution.
• Strong working knowledge of Lean manufacturing tools and Six Sigma methodology.
• Experience with line balancing, time studies, and process simulation software.
• Excellent problem-solving, project management, and communication skills.
• Proficient in CAD software, manufacturing execution systems (MES), and Microsoft Office Suite.

Preferred:

• Automotive OEM or Tier 1 supplier experience.
• Certifications in Lean Six Sigma (Green Belt or higher).
• Experience with IATF 16949, APQP, and PPAP requirements.